China factory CZPT Rubber Conveyor Pulley Grooved Roller Lagging Sheet Lagging Pulley Rubber Coating pulley attachments

Product Description

 

 

Product Description

Drive pulley provides a driving force for conveyors. Its diameter is usually larger than others pulleys in case to increase the pulley life and traction. According to customers’ requirements, We can supply pulleys with hot vulcanized rubber lagging and cold bonded lagging, the lagging can be plain or with grooves. Different patterns of grooves, like herringbone or diamond, is suitable for dirty or wet conditions. A ceramic lagging can enhance the friction between the pulleys and belt. Thus a lagging pulley can effectively improve the operation status of the conveying system and protect the metal pulley from wearing.
 

Detailed Photos

Conveyor Pulley  is the main transmission belt conveyor components, there are two kinds of driveroller and the bend pulley,
 driving pulley may be made upon request, smooth or castrubber tread surface.

 

Product Parameters

Type Belt Width(mm) Standard Diameter(mm) Length
 
 
 
Drive Pulley
500 500 Length of the pulley depends on the belt width of the conveyor
650 500 630
800
1000
1200
1400 800 1000
 
 
Bend
Pulley
500
650
800
1000
1200
1400

 

 

Our Advantages

Reliable performance;
Good-looking appearance;
Safe and convenient to use;
Can work under heavy dust, damp and muddy environment;
Available to manufacture different kinds of pulleys with different standards or customers’ different requirements
 

 

Certifications

 

Packaging & Shipping

Company Profile

 

Our company is the High-end Conveying Equipment brand ,with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in HangZhou city in North China Plain, it’s the cross road of ZheJiang ,ZheJiang and ZheJiang . We have more than 800 units advanced manufacturing equipments, including 20 large and main units and 3 automatic production lines. The factory covers 253,000 square meters. It’s registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Xinriseng is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers’ praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, ZheJiang University, ZheJiang Materials Handling Research Institute, HangZhou University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, CHINAMFG has established a one-stop service system. We will continue adhering to “servingthe users, making contributions to society”, make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.

FAQ

  1. Are you a manufacturer?

        Yes, we have manufactured conveyor and conveyor components for more than 19 years.
 

      2. What’s the delivery time?

          About 10–30 Days according to the products quantity.
 

      3. What are the payment ways?

          T/T, L/C.
 

     4. How does your factory guarantee the products quality?

        Before delivery, we have 5 times inspection.
 

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Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

grooved pulley

How are grooved pulleys used in the production of packaging and labeling machinery?

Grooved pulleys play a crucial role in the production of packaging and labeling machinery. These pulleys are utilized in various ways to facilitate the movement, control, and synchronization of components and materials involved in the packaging and labeling processes. Here’s a detailed explanation of how grooved pulleys are used in the production of packaging and labeling machinery:

1. Belt Conveyors:

Grooved pulleys are commonly employed in belt conveyors used in packaging and labeling machinery. Belt conveyors are used to transport products or materials along a defined path within the production line. The grooved pulleys, along with corresponding belts, provide the necessary traction and support to move the items smoothly and efficiently. By adjusting the diameter and positioning of the grooved pulleys, the speed and direction of the conveyor belts can be controlled, allowing for precise movement and positioning of the packages or labels.

2. Timing Systems:

In packaging and labeling machinery, timing is crucial to ensure accurate placement of labels, synchronized filling of containers, or precise cutting and sealing of packaging materials. Grooved pulleys are utilized in timing systems to maintain proper synchronization between different components and processes. By using grooved pulleys in conjunction with timing belts or chains, the rotational motion and positioning of various machine parts can be coordinated, ensuring precise and timed actions.

3. Tensioning Mechanisms:

Grooved pulleys are employed in tensioning mechanisms within packaging and labeling machinery. These mechanisms are used to maintain proper tension in belts or chains, preventing slippage or excessive looseness. The grooved pulleys, along with tensioning devices such as springs or adjustable mounts, ensure that the belts or chains stay taut and provide consistent power transmission. This helps maintain the accuracy and efficiency of the packaging and labeling processes.

4. Label Dispensing and Rewinding:

In labeling machinery, grooved pulleys are utilized in label dispensing and rewinding systems. The labels are typically wound on a roll, and the grooved pulleys are used to guide the label web, control its tension, and ensure smooth unwinding or rewinding. The grooves in the pulleys help maintain proper alignment and prevent the labels from slipping or skewing during the dispensing or rewinding process. This ensures accurate placement and alignment of labels on packaging materials.

5. Adjustable Guide Rails:

Grooved pulleys are also employed in adjustable guide rail systems used in packaging machinery. These guide rails are used to guide and position packages or containers as they move along the production line. The grooved pulleys, along with corresponding guide rail belts or chains, allow for precise adjustment and movement of the guide rails. This enables the packaging machinery to accommodate different package sizes and shapes, ensuring proper alignment and stability during the packaging or labeling process.

6. Rotary Cutting and Sealing:

In packaging machinery, grooved pulleys are utilized in rotary cutting and sealing systems. These systems are used to cut and seal packaging materials such as films or bags. The grooved pulleys, along with belts or chains, provide the rotational motion required for the cutting and sealing mechanisms. The grooves in the pulleys help maintain proper alignment and tension of the belts or chains, ensuring precise and consistent cutting and sealing of the packaging materials.

7. Speed Control:

Grooved pulleys are used in speed control systems within packaging and labeling machinery. By adjusting the diameter or position of the grooved pulleys, the speed of various machine components can be controlled. This is particularly important in processes where different speeds are required, such as adjusting the speed of the labeling head or the packaging material feed. The grooved pulleys enable precise speed adjustments, allowing for efficient and synchronized operation of the machinery.

8. Rotary Indexing Systems:

Rotary indexing systems are often used in packaging and labeling machinery to position products or containers accurately for specific operations. Grooved pulleys are utilized in these systems to provide the rotational motion and control the indexing or positioning movement. The grooves in the pulleys help maintain the alignment and synchronization of the indexing components, ensuring precise and repeatable positioning of the products or containers.

In summary, grooved pulleys are widely used in the production of packaging and labeling machinery. They are utilized in belt conveyors, timing systems, tensioning mechanisms, label dispensing and rewinding systems, adjustable guide rail systems, rotary cutting and sealing systems, speed control systems, and rotary indexing systems. These pulleys enable smooth movement, precise synchronization, accurate positioning, and efficient power transmission, contributing to the reliable and high-performance operation of packaging and labeling machinery.

grooved pulley

How do grooved pulleys impact the performance of industrial drives and motors?

Grooved pulleys play a significant role in the performance of industrial drives and motors. They contribute to the efficiency, power transmission capabilities, and overall reliability of the systems. Here’s a detailed explanation of how grooved pulleys impact the performance:

1. Power Transmission:

Grooved pulleys are crucial components in power transmission systems. They are designed to work in conjunction with belts, such as V-belts or timing belts, to transmit power from the motor to driven components. The grooves in the pulleys provide a secure grip on the belt, ensuring optimal power transfer and minimizing slippage. This efficient power transmission results in improved overall system performance.

2. Belt Traction and Grip:

The grooves in the pulleys create contact points with the belt, enhancing traction and grip. This is particularly important in applications where high torque or heavy loads are involved. The grooved design helps prevent belt slippage, ensuring that the rotational motion from the motor is effectively transferred to the driven components. The improved traction provided by grooved pulleys enhances the efficiency and reliability of industrial drives and motors.

3. Load Distribution:

Grooved pulleys aid in distributing the load evenly across the width of the belt. The V-shaped grooves in grooved pulleys help to center the belt and ensure that the load is evenly distributed, reducing stress concentration on specific points. This balanced load distribution minimizes wear and fatigue on the belt, pulleys, and other components, resulting in extended service life and improved performance.

4. Belt Tracking and Alignment:

The grooves in grooved pulleys help guide and track the belt, ensuring proper alignment. The V-shaped grooves provide a self-centering mechanism, keeping the belt in the correct position and preventing it from wandering or slipping off the pulley. Proper belt tracking and alignment are crucial for smooth operation, reduced vibrations, and minimized wear on the belt and pulley surfaces.

5. Speed Ratio and Torque:

The size and configuration of the grooved pulleys can be used to control the speed ratio and torque in the power transmission system. By selecting pulleys with different diameters or groove profiles, the speed ratio between the motor and driven components can be adjusted. This allows for customization of the system to meet specific speed or torque requirements, optimizing the performance for different applications.

6. Noise and Vibration Reduction:

Grooved pulleys contribute to reducing noise and vibrations in industrial drives and motors. The proper alignment and grip provided by the grooves minimize belt slippage and associated vibrations. This results in smoother operation and reduced noise levels, creating a more comfortable working environment and minimizing the potential for damage or wear on surrounding equipment.

7. Overload Protection:

Grooved pulleys can act as a point of overload protection in power transmission systems. In the event of sudden load spikes or excessive torque, the belt may slip within the grooves of the pulley, absorbing the excess energy and preventing damage to the motor or driven components. This overload protection mechanism helps safeguard the system and prolong its lifespan.

8. Maintenance and Serviceability:

Grooved pulleys are designed for easy maintenance and serviceability. Belt replacement or adjustments can be performed more efficiently due to the grooved design, which facilitates quick installation and removal of the belt. This reduces downtime during maintenance activities and contributes to overall system productivity.

In summary, grooved pulleys have a significant impact on the performance of industrial drives and motors. They ensure efficient power transmission, enhance belt traction and grip, facilitate load distribution and belt alignment, allow for speed and torque control, reduce noise and vibration levels, provide overload protection, and offer convenient maintenance and serviceability. By selecting the appropriate grooved pulleys and optimizing their design, the performance, reliability, and longevity of industrial drives and motors can be greatly improved.

grooved pulley

In which industries and applications are grooved pulleys commonly used?

Grooved pulleys, also known as V-groove pulleys, find wide usage in various industries and applications due to their specific design and advantages. Here’s a detailed explanation of the industries and applications where grooved pulleys are commonly used:

1. Automotive Industry:

Grooved pulleys are extensively used in the automotive industry. They can be found in engine systems, power steering systems, air conditioning systems, and other belt-driven components. Grooved pulleys provide efficient power transmission and reliable operation in vehicles, helping drive accessories such as alternators, water pumps, and air compressors.

2. Manufacturing and Industrial Machinery:

In manufacturing and industrial machinery, grooved pulleys are widely utilized. They are commonly found in conveyor systems, material handling equipment, production lines, and machinery used in various industries such as mining, construction, and agriculture. Grooved pulleys ensure smooth power transmission and precise control in these high-load applications.

3. HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) systems often employ grooved pulleys for belt-driven components, including fans, blowers, compressors, and pumps. The grooved pulleys help maintain proper belt alignment, reduce vibration, and ensure efficient power transfer in HVAC equipment, contributing to reliable performance and energy efficiency.

4. Power Generation and Transmission:

Grooved pulleys play a vital role in power generation and transmission systems. They are commonly utilized in generators, turbines, and power distribution equipment. Grooved pulleys help transmit power from prime movers to generators or other driven components, ensuring reliable power generation and efficient distribution.

5. Agricultural Machinery:

In the agricultural sector, grooved pulleys are commonly used in machinery such as tractors, combines, harvesters, and irrigation systems. They enable power transmission for various functions, including driving belts that operate cutting mechanisms, augers, conveyors, and hydraulic systems, contributing to efficient farming operations.

6. Printing and Paper Industry:

Grooved pulleys are employed in printing presses and paper processing equipment. They help drive belts for paper feeding, tensioning, cutting, and folding mechanisms, ensuring precise and synchronized movement. Grooved pulleys contribute to the smooth operation of the equipment and the production of high-quality printed materials.

7. Fitness Equipment:

Grooved pulleys are commonly used in fitness equipment, including treadmills, stationary bikes, and weight machines. They enable the transmission of power from motors or flywheels to drive belts, ensuring smooth and controlled movement of the equipment. Grooved pulleys contribute to the durability and performance of fitness machines.

8. Material Handling and Conveying Systems:

Grooved pulleys are an integral part of material handling and conveying systems in industries such as logistics, warehousing, and distribution centers. They are used in conveyor belts and roller systems to facilitate the movement of goods, packages, and materials. Grooved pulleys ensure efficient power transmission and reliable operation in these demanding applications.

These are just a few examples of the industries and applications where grooved pulleys are commonly used. Their versatility, reliability, and benefits in terms of efficient power transmission, load distribution, and belt alignment make them suitable for numerous other industries and applications where V-belts or V-ribbed belts are utilized.

China factory CZPT Rubber Conveyor Pulley Grooved Roller Lagging Sheet Lagging Pulley Rubber Coating   pulley attachments	China factory CZPT Rubber Conveyor Pulley Grooved Roller Lagging Sheet Lagging Pulley Rubber Coating   pulley attachments
editor by CX

2024-03-28