China Standard Belt Conveyor Rubber Grooved Lagging Drum Pulley wholesaler

Product Description

Description CEMA,  DIN, JIS, AS, SABS, ISO Standard Design & JXIHU (WEST LAKE) DIS. ODM
Pipe  1)  Material : Q235 carbon steel equal to DIN S235JR
2)  Roller Diameter : φ50mm ~ φ219mm / 2 inch ~ 8 5/8 inch
3)  Roller Length:  150mm ~ 3000 mm
4)  Thickness : 3.0 ~6.0 mm
Shaft  1)  Material : 45# steel equal to DIN C45 
2)  Cold-drawn bright round steel
3)  Shaft Diameter:  20mm,  25mm,  30mm, 40mm, 45mm, 50mm
Bearing 1)  Single Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
2)  Brand: SKF,FAG,NSK,HRB, LYC, CHINAMFG or according to your requirement
Bearing Housing 1)  Material : Q235 carbon steel equal to DIN S235JR
2)  Cold press working fit ISO M7 accuracy
3)  Material thickness: 2.5mm ~ 5.0mm
Seals 1)  Labyrinth seal, nylon 6 material
2)  JXIHU (WEST LAKE) DIS.’s patented product
Grease 2# Lithium grease lubricant
Painting 1)  Ordinary painting, hot galvanized painting, Powder painting
2)  Color: Black, red, yellow, blue or according to your requirement

Main Features

1) CHINAMFG design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.. 
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity. 

6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 20,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Comb-Type Roller
Bearing Type: Double Sealed Bearing
Type: Impact Idler
Transport Package: Wooden Cases
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
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grooved pulley

How do grooved pulleys impact the overall efficiency of machinery and equipment?

Grooved pulleys play a crucial role in enhancing the overall efficiency of machinery and equipment in various industries. Their impact can be attributed to several key factors:

1. Efficient Power Transmission:

– Grooved pulleys, when paired with compatible belts, enable efficient power transmission from the driving source (such as an electric motor or engine) to the driven component. The grooves on the pulley ensure proper engagement with the belt, minimizing slippage and maximizing power transfer. This efficient power transmission reduces energy losses and improves the overall efficiency of the machinery or equipment.

2. Reduced Friction and Wear:

– The grooves on the pulley create a positive engagement with the belt, distributing the load evenly and reducing friction between the belt and the pulley. This reduces wear and tear on the belt and the pulley surfaces, leading to extended service life and improved efficiency by minimizing energy losses due to friction.

3. Enhanced Belt Traction:

– The grooves on the pulley provide increased belt traction. This is particularly important in applications where high torque or heavy loads are involved. The enhanced belt traction ensures that the belt maintains a firm grip on the pulley, preventing slipping and ensuring reliable power transmission. This results in improved efficiency and performance of the machinery or equipment.

4. Precise Speed Control:

– Grooved pulleys, when used in conjunction with compatible belts and variable speed drives, enable precise speed control of driven components. By changing the position of the belt on the pulley or adjusting the pulley size, the speed ratio can be modified, allowing for fine-tuning of the machinery or equipment’s operation. This precise speed control contributes to overall efficiency, as it facilitates optimal performance and prevents unnecessary energy consumption.

5. Versatility and Adaptability:

– Grooved pulleys offer versatility and adaptability in various applications. They can accommodate different types of belts, such as V-belts, flat belts, timing belts, or poly-V belts, allowing for flexibility in design and application. This versatility enables the use of grooved pulleys in a wide range of machinery and equipment, contributing to overall efficiency by providing suitable power transmission solutions for diverse industrial needs.

6. Maintenance and Reliability:

– Grooved pulleys are generally low-maintenance components. Once properly installed and aligned, they require minimal attention. This reduces downtime and maintenance costs associated with machinery or equipment. Additionally, grooved pulleys are known for their durability and reliability, ensuring consistent performance over extended periods. Reliable operation and reduced maintenance contribute to improved efficiency by minimizing disruptions and optimizing productivity.

By incorporating grooved pulleys into machinery and equipment, manufacturers and designers can achieve improved power transmission, reduced energy losses, enhanced traction, precise speed control, and overall operational efficiency. These factors collectively contribute to increased productivity, reduced operating costs, and improved performance in a wide range of industrial applications.

grooved pulley

Can grooved pulleys withstand harsh environmental conditions?

Grooved pulleys are designed to withstand a wide range of environmental conditions, but their ability to withstand harsh conditions depends on various factors such as the materials used, the specific design, and the severity and duration of the environmental conditions. Here’s a detailed explanation of the factors that influence the ability of grooved pulleys to withstand harsh environmental conditions:

1. Material Selection:

The choice of materials for grooved pulleys is crucial in determining their resistance to harsh environmental conditions. Pulleys can be made from various materials such as steel, cast iron, aluminum, or plastics like nylon or polyurethane. Each material has different properties and resistance to factors like corrosion, extreme temperatures, moisture, chemicals, and UV radiation. Selecting pulley materials that are specifically designed for the anticipated environmental conditions can enhance their durability and performance.

2. Surface Coatings and Treatments:

In some cases, grooved pulleys may undergo surface coatings or treatments to enhance their resistance to harsh environmental conditions. For example, pulleys may be coated with corrosion-resistant materials like zinc or nickel plating, or they may undergo treatments such as heat treatment or hardening processes to improve their strength and durability. These additional protective measures can increase the pulleys’ ability to withstand harsh environmental elements.

3. Corrosion Resistance:

Grooved pulleys used in environments with high humidity, corrosive gases, or exposure to chemicals need to have adequate corrosion resistance. Stainless steel or pulleys with corrosion-resistant coatings are commonly used in such environments. These materials have properties that resist rust and corrosion, ensuring the longevity and performance of the pulleys despite the challenging conditions.

4. Temperature Tolerance:

Extreme temperatures, whether hot or cold, can affect the performance of grooved pulleys. The materials used in the pulleys should be able to withstand the anticipated temperature range without deforming, losing strength, or undergoing excessive wear. Some materials like certain alloys or high-temperature plastics are specifically designed to withstand elevated temperatures, while others may require additional cooling or insulation measures in extreme conditions.

5. Moisture and Water Resistance:

In environments where grooved pulleys may be exposed to moisture, water, or high humidity levels, it is important to consider their resistance to these elements. Pulleys made from corrosion-resistant materials or those with water-resistant coatings can help prevent rust, degradation, or swelling due to moisture absorption. Proper sealing or the use of protective covers can also help safeguard the pulleys from water ingress.

6. Dust and Contaminant Protection:

In dusty or dirty environments, grooved pulleys should be protected from the ingress of dust, dirt, or other contaminants. The accumulation of debris in the grooves can hinder belt traction, affect performance, and accelerate wear. Using sealed or shielded pulleys, installing dust covers, or implementing regular cleaning and maintenance procedures can help maintain optimal performance in such conditions.

7. UV Radiation Resistance:

If grooved pulleys are exposed to direct sunlight or ultraviolet (UV) radiation for extended periods, their resistance to UV degradation becomes important. UV radiation can cause material degradation, fading, or embrittlement. Pulleys made from UV-resistant materials or those with UV protective coatings can withstand prolonged exposure to sunlight without significant deterioration.

8. Vibration and Shock Resistance:

Grooved pulleys may be subject to vibrations or shocks in certain industrial applications. It is essential to ensure that the pulleys can withstand these dynamic forces without experiencing excessive wear, deformation, or failure. Proper material selection, reinforcement, and design considerations, such as using pulleys with reinforced hubs or dampening mechanisms, can enhance their resistance to vibrations and shocks.

It is important to note that while grooved pulleys are designed to withstand harsh conditions to a certain extent, extremely severe or prolonged exposure to harsh environmental conditions may eventually lead to deterioration or reduced performance. Regular inspection, maintenance, and replacement of pulleys when necessary are necessary to ensure continued reliability in challenging environments.

In summary, the ability of grooved pulleys to withstand harsh environmental conditions depends on factors such as material selection, surface coatings or treatments, corrosion resistance, temperature tolerance, moisture and water resistance, dust and contaminant protection, UV radiation resistance, and vibration and shock resistance. By considering these factors and selecting appropriate pulleys for specific environmental conditions, their durability and performance can be optimized.

grooved pulley

In which industries and applications are grooved pulleys commonly used?

Grooved pulleys, also known as V-groove pulleys, find wide usage in various industries and applications due to their specific design and advantages. Here’s a detailed explanation of the industries and applications where grooved pulleys are commonly used:

1. Automotive Industry:

Grooved pulleys are extensively used in the automotive industry. They can be found in engine systems, power steering systems, air conditioning systems, and other belt-driven components. Grooved pulleys provide efficient power transmission and reliable operation in vehicles, helping drive accessories such as alternators, water pumps, and air compressors.

2. Manufacturing and Industrial Machinery:

In manufacturing and industrial machinery, grooved pulleys are widely utilized. They are commonly found in conveyor systems, material handling equipment, production lines, and machinery used in various industries such as mining, construction, and agriculture. Grooved pulleys ensure smooth power transmission and precise control in these high-load applications.

3. HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) systems often employ grooved pulleys for belt-driven components, including fans, blowers, compressors, and pumps. The grooved pulleys help maintain proper belt alignment, reduce vibration, and ensure efficient power transfer in HVAC equipment, contributing to reliable performance and energy efficiency.

4. Power Generation and Transmission:

Grooved pulleys play a vital role in power generation and transmission systems. They are commonly utilized in generators, turbines, and power distribution equipment. Grooved pulleys help transmit power from prime movers to generators or other driven components, ensuring reliable power generation and efficient distribution.

5. Agricultural Machinery:

In the agricultural sector, grooved pulleys are commonly used in machinery such as tractors, combines, harvesters, and irrigation systems. They enable power transmission for various functions, including driving belts that operate cutting mechanisms, augers, conveyors, and hydraulic systems, contributing to efficient farming operations.

6. Printing and Paper Industry:

Grooved pulleys are employed in printing presses and paper processing equipment. They help drive belts for paper feeding, tensioning, cutting, and folding mechanisms, ensuring precise and synchronized movement. Grooved pulleys contribute to the smooth operation of the equipment and the production of high-quality printed materials.

7. Fitness Equipment:

Grooved pulleys are commonly used in fitness equipment, including treadmills, stationary bikes, and weight machines. They enable the transmission of power from motors or flywheels to drive belts, ensuring smooth and controlled movement of the equipment. Grooved pulleys contribute to the durability and performance of fitness machines.

8. Material Handling and Conveying Systems:

Grooved pulleys are an integral part of material handling and conveying systems in industries such as logistics, warehousing, and distribution centers. They are used in conveyor belts and roller systems to facilitate the movement of goods, packages, and materials. Grooved pulleys ensure efficient power transmission and reliable operation in these demanding applications.

These are just a few examples of the industries and applications where grooved pulleys are commonly used. Their versatility, reliability, and benefits in terms of efficient power transmission, load distribution, and belt alignment make them suitable for numerous other industries and applications where V-belts or V-ribbed belts are utilized.

China Standard Belt Conveyor Rubber Grooved Lagging Drum Pulley   wholesaler China Standard Belt Conveyor Rubber Grooved Lagging Drum Pulley   wholesaler
editor by CX

2023-10-09