China wholesaler Conveyor Belt Idler Pulley Supplier and Manufacturer pulley belt

Product Description

XinRiSheng Carrier conveyor rollers are used to support and shape the conveyor belt. Conveyor carrier rollers can be fitted to the load side of the belt in: trough, tracking and transition frames, or fitted to the return side of the belt.

Diameter Φ89, Φ102, Φφ108, Φ114, Φ127, Φ133, Φ139, Φ152, Φ159, Φ165,  Φ194
Length 145mm-2800mm
Shaft A3 and 45# steel
Shell Q235(GB), Q345(GB), welded with DIN2394 standed
Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
Working Life More than 30000hours
Advantages Low resistance, waterproof, dustproof  etc.

XinRiSheng Brand Conveyor features:
1. XinRiSheng in desiging conveyor rollers combines the requirements of high quality and labyrinth seal.
2.Roller Shell : consist of a selection steel tube,machined at either to strict tolerance.
3.Bearing house : Formed from strip deep pressed and calibrated to ISO M7.this tolerance allowing a perfect match between the bearing and the relevant parts on the sealing.
4. The roller shell and the 2 bearing housings are welded together in an way that forms a monolithic structure of exceptional strength. This method guarantees the maximum precision and the minimum out of balance forces in the rollers.
5. Seal : XinRiSheng Triple Labyrinth Seal design is grease filled and offers an additional level of protection from contaminants impacting the bearing CEMA C, D and E Idlers have sealed for life ball bearings.
6.Wide range of working temperatures from 0º C to 100º C.
7.Final Testing: Dimension,surface, Radial circular runout,Rotational resistance,Axial load,Water immersion seal,Axial displacement,Drop test.
 

  1.  

Impact Roller Idlers:
Impact rollers are used as carrying rollers instead of normal steel rollers at a loading point. On steel roller there are rubber rings assembled, side by side, to absorb the weight and impact of material falling CHINAMFG the belt. At the same time impact rollers reduce the shock and vibration through the steel structure.

Specification of Impact Conveyor Roller Idlers:

Diameter(mm) Shaft Diameter Bearing Part No. Min Bearing Dynamic
Loading Pating(N)
127mm 25mm 6205 14000N
133mm 25mm 6205 14000N
152mm 25mm 6205 14000N
159mm 25mm 6205 14000N
127mm 25mm 6305 22500N
133mm 25mm 6305 22500
152mm 25mm 6305 22500N
159mm 25mm 6305 22500N
152mm 30mm 6306 28100N
178mm 30mm 6306 28100N
178mm 35mm 6307 33200N
203mm 35mm 6307 33200N
178mm 40mm 6308 41000N
203mm 40mm 6308 41000N
203mm 45mm 6309 52700N
203mm 50mm 6310 61800N
250mm 60mm 6312 81900N

Steel Spiral Return Roller Idler
The steel spiral return idler are used as support for the return side of belt. Used where sticky, corrosive, or CHINAMFG materials are present. Not only cleans itself, but keeps the belt cleans and double spiral configuration minimizes belt training problems such as misalignment.

Specification of steel spiral rubber idler:

Diameter Length Bearing Model Shaft Diameter
89mm 950mm 6204 20mm
108mm 950mm 6205 25mm
108mm 1150mm 6205 25mm
108mm 1400mm 6205 25mm
108mm 1600mm 6205 25mm
133mm 950mm 6305 25mm
133mm 1150mm 6305 25mm
133mm 1400mm 6305 25mm
133mm 1600mm 6305 25mm
159mm 1150mm 6306 30mm
159mm 1400mm 6306 30mm
159mm 1600mm 6306 30mm

Rubber Disc Return Roller Idler
Disc Return Rollers are used where the material has the potential to collect on the surface of the rollers which could ultimately lead to premature failure. The Ring minimises material build up on the roller shell. To maximise longevity, routine cleaning should still be observed. Rings come in rubber as standard.

Tube(mm) Ring Size(mm)
63.5mm 89mm,108mm,133mm,150mm,180mm,210mm,250mm
76.1mm 108mm,133mm,159mm
88.9mm 133mm,150mm,159mm,180mm,270mm,330mm
108mm 159mm,180mm,195mm,219mm

HDPE roller for mining and aggressive applications.
HDPE contains carbon black increasing ultra violet resistance. Steel and HDPE tube combination provides significantly reduced weight. The bearing housing effectively locks the HDPE tube in position preventing movement along the steel tube.

Diameter(mm) Shell Wall(mm) Nominal Shaft Diameter(mm) Bearing Part No. Min Bearing Dynamic Load Rating(N)
127mm 3.5+6.5 20mm 6204 12700N
127mm 3.5+6.5 25mm 6205 14000N
152mm 4+6.5 25mm 6205 22500N
159mm 4+10 25mm 6205 22500N
127mm 3.5+6.5 25mm 6305 22500N
133mm 3.5+9.5 25mm 6305 22500N
152mm 4+6.5 25mm 6305 22500N
159mm 4+10 25mm 6305 22500N
127mm 3.5+6.5 30mm 6306 28100N
133mm 3.5+9.5 30mm 6306 28100N
152mm 4+6.5 30mm 6306 28100N
159mm 4+10 30mm 6306 28100N
178mm 4+6.5 30mm 6306 28100N
152mm 6+6.5 35mm 6307 33200N
159mm 6+10 35mm 6307 33200N
178mm 6+6.5 35mm 6307 33200N
152mm 6+6.5 40mm 6308 41000N
159mm 6+10 40mm 6308 41000N
178mm 6+6.5 40mm 6308 41000N
193mm 6+7.5 40mm 6308 41000N
219mm 6+13 40mm 6308 41000N
178mm 6+6.5 45mm 6309 52700N
193mm 6+7.5 45mm 6309 52700N
193mm 6+7.5 45mm 6309 52700N
193mm 6+7.5 50mm 6310 61800N

Self Aligning Training Roller Idelers:
The Friction self aligning conveyor roller is used to adjust the belt deviation. Friction friction self-adjusting conveyor roller has great ability to protect conveyor belt from damage and running offline.

Friction self -aligning conveyor rollers specifications:

Diameter(mm) 89.7-193.7mm
Length(mm) 500-1400(Total Length:674-1630)
Shell Thickness(mm) 3.2-4.5
Standard DIN,CEMA,JIS,AS,SANS-SABS,GOST,AFNOR etc.

Nylon Rollers and Idlers:
The Nylon Roller Idler is light in weight and easy to install in the air. The nylon wheel has been widely used as a tower crane accessory in various lifting equipment, and gradually replaces the normal metal pulley with its great advantages. 

Shell Diameter Shaft Diameter  Bearing Series Material
89mm 17mm/20mm 6204 Cast Nylon PA6,PA66
102mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
108mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
114mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
127mm 20mm/25mm.30mm 6204/6571/6206 Cast Nylon PA6,PA66
133mm 20mm/25mm/30mm 6204/6571/6206 Cast Nylon PA6,PA66
140mm 20mm/25mm/30mm 6205/6305/6206 Cast Nylon PA6,PA66
152mm 25mm/30mm/35mm 6305/6206/6306/6207 Cast Nylon PA6,PA66
159mm 30mm/35mm/40mm 6306/6207/6308 Cast Nylon PA6,PA66
165mm 35mm/40mm/45mm 6206/6306/6207/6308 Cast Nylon PA6,PA66

XinRiSheng Brand Conveyor Rollers Production Process:
XinRiSheng Brand Conveyor Roller Advantage:

  1. Triple Labyrinth Seal
  2. Sealed for life ball bearings
  3. Extremely low rolling resistance
  4. CEMA C & D standard product line
  5. Idler end welding
  6. Solid steel shaft
  7. gauge steel shell/cover

All kinds  of rollers, idlers, pulleys, rubber belts,belt conveyors can be provided:

Why Choose XinRiSheng Brand Conveyor Rollers:
XinRiSheng conveyor rollers are built to last and designed for medium to extreme heavy duty requirements for various industries. Applications include: steel proecess,quarrying,cement,coal,chemical plant and recycling industries. All rollers are suitable for continuous operation in the most extreme weather conditions and hostile environments. XinRiSheng Conveyor Rollers are designed for endurance and components originate from quality sources. Balancing determines a roller’s life, which is ensured by using concentric pipes, precision end-caps and double-bored spindles and Triple Labyrinth Seal. Rolling resistance determines the power requirements for a conveyor, which is why XinRiSheng conveyor rollers are lubricated for life and double sealed to resist dust permeation.
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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Coal,Cement,Steel,Quarry Site, Port, Bulk Material
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Seal: Labyrinth Seal
Samples:
US$ 12/Piece
1 Piece(Min.Order)

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Customization:
Available

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grooved pulley

Can grooved pulleys be used in DIY projects and home improvement tasks?

Yes, grooved pulleys can be used in DIY (do-it-yourself) projects and home improvement tasks to enhance functionality, create mechanical systems, or improve efficiency. Here are some examples of how grooved pulleys can be utilized in DIY and home improvement applications:

1. Mechanical Systems:

– DIY Conveyor Belt: Grooved pulleys can be used to create a small-scale conveyor belt system for moving objects or materials within a DIY workshop or project. By attaching grooved pulleys to a frame and threading a compatible belt, you can easily transport items from one location to another.

– Garage Door Opener: Grooved pulleys can be employed in DIY garage door opener systems. By integrating grooved pulleys with a motorized mechanism and a timing belt, you can create a simple and efficient way to open and close your garage door.

2. Mechanical Advantage:

– DIY Block and Tackle System: Grooved pulleys can be utilized in a block and tackle system to create a mechanical advantage for lifting heavy objects. By arranging multiple grooved pulleys and a rope or cable, you can reduce the amount of force required to lift or lower objects, making it easier to handle loads in DIY projects or home renovations.

3. Home Appliances:

– DIY Clothesline: Grooved pulleys can be incorporated into a DIY clothesline system. By installing grooved pulleys at appropriate locations and using a durable rope or line, you can create a convenient method for hanging and drying clothes outdoors.

– Window Blinds or Curtains: Grooved pulleys can be employed in DIY window blinds or curtain systems. By attaching grooved pulleys to the window frame and threading a cord or chain, you can create a mechanism to easily raise or lower blinds or curtains, providing privacy and light control.

4. Exercise Equipment:

– DIY Pulley System for Strength Training: Grooved pulleys can be used in DIY pulley systems for strength training or rehabilitation exercises. By mounting grooved pulleys to a sturdy frame and using cables or ropes with handles, you can create a versatile and adjustable resistance training system at home.

5. Art Installations:

– Kinetic Sculptures: Grooved pulleys can be incorporated into DIY kinetic sculptures or interactive installations. By utilizing grooved pulleys with various diameters and attaching them to movable components, you can create visually appealing and dynamic artworks that respond to external forces or user interaction.

When using grooved pulleys in DIY projects and home improvement tasks, it is essential to ensure proper installation, alignment, and tension of the belts or ropes. Additionally, always prioritize safety by following best practices, using appropriate materials, and considering weight limits and load-bearing capacities.

By leveraging grooved pulleys in DIY projects and home improvement tasks, you can add functionality, mechanical advantage, and efficiency to your creations and make your home projects more enjoyable and rewarding.

grooved pulley

What maintenance procedures are necessary to ensure the reliability of grooved pulleys?

Maintaining grooved pulleys is essential to ensure their long-term reliability and optimal performance. Proper maintenance procedures help prevent premature wear, minimize downtime, and extend the lifespan of the pulleys. Here’s a detailed explanation of the maintenance procedures necessary to ensure the reliability of grooved pulleys:

1. Regular Inspection:

Perform regular visual inspections of grooved pulleys to identify any signs of wear, damage, or misalignment. Check for cracks, corrosion, excessive wear on the grooves or belt contact surfaces, and any abnormalities in the pulley structure. Inspect the pulleys for proper alignment and ensure that they are securely mounted. Early detection of any issues allows for timely corrective actions, reducing the risk of failures or system downtime.

2. Belt Tension Checks:

Monitor the tension of the belts connected to the grooved pulleys regularly. Proper belt tension is crucial for efficient power transmission and to prevent slippage. Use appropriate tension measuring tools or follow manufacturer’s recommendations to ensure the belts are within the specified tension range. Loose or excessively tight belts can lead to reduced performance, increased wear on pulleys and belts, and potential belt failure.

3. Belt Cleaning and Lubrication:

Clean the belts and grooved pulleys periodically to remove dirt, debris, and built-up residues. Use a suitable belt cleaning solution and follow manufacturer’s guidelines for belt cleaning procedures. Lubricate the grooved pulleys, if necessary, with a compatible lubricant to reduce friction and wear. Avoid over-lubrication, as excessive lubricant can attract more dirt and debris, leading to accelerated wear.

4. Belt Replacement:

Monitor the condition of the belts connected to grooved pulleys and replace them when signs of wear, cracking, fraying, or other damage are observed. Over time, belts can stretch, lose their tension, or deteriorate due to environmental factors or operational stresses. Replace the belts with compatible ones of the correct size, type, and specifications as recommended by the manufacturer.

5. Pulley Alignment:

Ensure proper alignment of grooved pulleys to prevent belt misalignment, excessive wear, and premature failure. Misaligned pulleys can cause the belts to run off-track and lead to reduced power transmission efficiency and increased stress on the pulleys and belts. Use alignment tools or techniques such as laser alignment to align the pulleys accurately, following manufacturer’s guidelines.

6. Pulley Cleaning and Inspection:

Clean the grooved pulleys regularly to remove any accumulated dirt, dust, or debris. Use a brush or compressed air to clean the grooves, ensuring that they are free from obstructions that can affect belt traction. Inspect the grooves for signs of wear, damage, or material buildup. Remove any foreign objects or buildup that may hinder the proper functioning of the pulleys.

7. Check for Pulley Runout:

Inspect the grooved pulleys for runout, which refers to any wobbling or eccentric movement of the pulley during rotation. Excessive runout can cause belt tracking issues, uneven wear, and increased stress on the pulleys and belts. Use dial indicators or other measurement tools to check for runout and take corrective measures if necessary, such as pulley replacement or adjustment.

8. Environmental Considerations:

Consider the environmental conditions in which the grooved pulleys operate and take appropriate measures to protect them. For example, in dusty environments, install protective covers or enclosures to prevent the ingress of dust and debris. In corrosive environments, use pulleys made from corrosion-resistant materials or apply suitable coatings to enhance their resistance to corrosion.

9. Record Keeping:

Maintain records of maintenance activities, including inspection dates, belt replacements, alignment checks, and any repairs or adjustments made to the pulleys. This documentation helps establish a maintenance history and facilitates tracking the performance and condition of the grooved pulleys over time. It also serves as a reference for future maintenance and troubleshooting purposes.

10. Manufacturer’s Guidelines:

Follow the manufacturer’s guidelines, recommendations, and specifications for maintenance procedures specific to the grooved pulleys being used. Manufacturers often provide detailed instructions regarding maintenance intervals, lubrication requirements, cleaning methods, and other important considerations. Adhering to these guidelines ensures that the maintenance procedures are performed correctly and in line with the manufacturer’s recommendations.

In summary, maintaining the reliability of grooved pulleys requires regular inspection, proper belt tension checks, belt cleaning and lubrication, timely belt replacements, pulley alignment, pulley cleaning and inspection, checking for pulley runout, considering environmental conditions, maintaining maintenance records, andfollowing the manufacturer’s guidelines. By implementing these maintenance procedures, you can ensure that grooved pulleys operate reliably, minimize the risk of failures, and optimize their performance and lifespan.

grooved pulley

What is a grooved pulley, and how does it differ from standard pulleys?

A grooved pulley, also known as a V-groove pulley, is a type of pulley that features one or more grooves or channels along its circumference. These grooves are typically in the shape of a V and are designed to accommodate V-belts or V-ribbed belts. Here’s a detailed explanation of the characteristics and differences of grooved pulleys compared to standard pulleys:

1. Belt Compatibility:

The main difference between grooved pulleys and standard pulleys lies in their belt compatibility. Grooved pulleys are specifically designed to work in conjunction with V-belts or V-ribbed belts. These belts have a trapezoidal or ribbed cross-section that matches the shape of the grooves in the pulley. In contrast, standard pulleys are designed to be used with flat belts, which have a rectangular cross-section. The grooves in a grooved pulley provide a better grip for the V-belt or V-ribbed belt, ensuring efficient power transmission and reduced slippage.

2. Enhanced Belt Traction:

The grooves in a grooved pulley significantly increase the traction between the pulley and the V-belt or V-ribbed belt. The V-shaped grooves create multiple contact points along the belt’s width, distributing the load evenly and maximizing the grip. This enhanced traction is particularly beneficial in applications where high torque or heavy loads are involved. It helps prevent belt slipping, which can cause power loss, decreased efficiency, and premature wear of both the belt and the pulley.

3. Alignment and Tracking:

Grooved pulleys aid in belt alignment and tracking. The V-shaped grooves guide the V-belt or V-ribbed belt and help keep it centered on the pulley. This alignment ensures smooth and consistent power transmission, minimizing vibrations and reducing the risk of belt wandering or jumping off the pulley. Standard pulleys, on the other hand, rely on other mechanisms such as belt guides or tensioning systems to maintain belt alignment.

4. Load Distribution:

The grooves in a grooved pulley assist in distributing the load evenly across the surface of the belt. As the belt sits in the grooves, the contact area between the belt and the pulley increases. This broader contact area helps distribute the load more evenly, reducing stress concentration and extending the lifespan of the belt and pulley. In standard pulleys with flat belts, the load distribution is primarily dependent on the width of the belt.

5. Application Specificity:

Grooved pulleys are commonly used in applications where V-belts or V-ribbed belts are preferred or necessary. These applications include automotive engines, industrial machinery, HVAC systems, and various power transmission systems. Standard pulleys, on the other hand, are more versatile and can accommodate different types of belts, including flat belts and timing belts. The choice between grooved pulleys and standard pulleys depends on the specific requirements of the application and the type of belt being used.

In summary, grooved pulleys differ from standard pulleys primarily in belt compatibility, enhanced traction, alignment and tracking capabilities, load distribution, and application specificity. The grooves in a grooved pulley accommodate V-belts or V-ribbed belts, provide better grip and traction, aid in alignment and tracking, distribute loads evenly, and are commonly used in specific applications where V-belts or V-ribbed belts are utilized.

China wholesaler Conveyor Belt Idler Pulley Supplier and Manufacturer   pulley belt	China wholesaler Conveyor Belt Idler Pulley Supplier and Manufacturer   pulley belt
editor by CX

2024-01-11