China wholesaler Pulley Is an Important Transmission Part of Conveying Machinery with Best Sales

Product Description

 

 

 

Product Description

Drive pulley
The driving drum is the main component of transmitting power.

Dt-ii drive drum according to the load capacity is divided into light, medium and heavy 3 types, drum diameter of 500, 630, 800, 1000mm. with

A roller has several different shaft diameters and center spans for selection.

1) Light: bearing aperture is 80 ~ 100mm, shaft and wheel hub are single key connection, drum is a single plate welded structure, one-way shaft.

2) Medium: bearing aperture is 120 ~ 180mm, shaft and hub are single key connection, there are 2 kinds of one-way and two-way exit shaft

3) Heavy duty: bearing aperture is 200 ~ 220mm, expansion sleeve connection is cast welding cylinder structure.

The surface of the roller is covered with smooth steel, herringbone and CHINAMFG pattern rubber. Herringbone pattern rubber surface friction number, good drainage, but directional,

When installing the herringbone tip should be consistent with the conveyor belt running direction. The conveyor running in both directions should use a CHINAMFG pattern. For important occasions, be sure to Coated with vulcanized rubber; For flame-retardant, flameproof occasions should be used corresponding explosion-proof. Bearing seats are all lubricated with oil cup grease.

Product parameters:

Belt width
(mm)
Pulley diameter
(mm)
Transfer torque
(KN.M)
Withstand the
resultant force(KN)
400 400 2.0 40
500 500 2.7 49
650 500-630 3.5-7.3 40-80
800 500-800 4.1-32(2X23) 40-160
1000 630-1000 4.6-52(2X42) 40-330
1200 630-1250 12-120(2X60) 52-540
1400 800-1400 20-140(2X110) 100-880
1600 800-1600 50-180(2X160) 260-1140
1800 800-1800 60-180(2X180) 400-1280
2000 1000-1800 65-220(2X200) 600-1420
2200 1000-1800 65-220(2X200) 620-1500
2400 1000-1800 65-220(2X200) 620-1500
Note: special specification of supply and demand both sides can be coordinated.

 

Bend pulley

It is used to change the running direction of the conveyor belt or increase the wrapping Angle of the conveyor belt on the transmission drum, and its structural form is divided into light, medium and heavy

Three types, the shaft of the grade diameter of 50 ~ 100mm,120 ~ 180mm and 200 ~ 260mm, the surface of the drum has bare light

Steel surface and smooth rubber surface two.

Drive device: by motor, reducer, high speed shaft coupling or hydraulic coupling, brake, low speed shaft coupling and backstop composed of drive single

The yuan is fixed on the drive frame, and the drive frame is fixed on the foundation.

Product parameters:

Belt width(mm) Pulley diameter(mm) To withstand the resultant force(KN)
400 250-400 6-40
500 250-500 6-49
650 250-630 6-70
800 250-1000 6-330
1000 250-1000 6-430
1200 250-1400 6-650
1400 315-1400 17-980
1600 630-1600 200-1280
1800 630-1600 200-1440
2000 630-1800 250-1600
2200 630-1800 280-1760
2400 630-1800 300-1760
Note: special specification of supply and demand both sides can be coordinated.

 

Detailed Photos

Product Parameters

Certifications

Packaging & Shipping

Installation Instructions

Drive pulley and Bend pulley

(1) The roller should check the grease in the bearing seat before installation to ensure that the bearing is filled with lithium grease and the bearing seat is filled with grease

The amount 2/3 of the empty fat volume.

(2) When the transmission drum is a chevron groove surface, pay attention to the direction of the groove should be consistent with the running direction of the conveyor belt to prevent transmission

The conveyor runs off, and is conducive to trench drainage and sewage.

(3) Necessary protective measures shall be taken in the hoisting process, and the rubber surface of the roller shall not be damaged.

(4) During installation, the roller can be adjusted by adding gaskets under the cylinder bearing seat and adjusting screws on the frame

The cylinder position ensures that the axis and center first conform to the formula range listed in Table 14.


 

Company Profile

HangZhou CHINAMFG Intelligent Conveying System Co.,Ltd (abbreviated as CHINAMFG Intelligent) is the High-end Conveying Equipment brand , with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in HangZhou city in North China Plain, it’s the cross road of ZheJiang ,ZheJiang and ZheJiang . We have more than 800 units advanced manufacturing equipments, including 20 large and main units and 3 automatic production lines. The factory covers 253,000 square meters. It’s registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Xinriseng is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers’ praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, ZheJiang University, ZheJiang Materials Handling Research Institute, HangZhou University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, CHINAMFG has established a one-stop service system. We will continue adhering to “servingthe users, making contributions to society”, make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.

 

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Certification: CE, ISO
Pulley Sizes: Type F
Manufacturing Process: Casting
Material: Carbon Steel
Surface Treatment: Polishing
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Customization:
Available

|

Customized Request

grooved pulley

What is the significance of proper alignment and tensioning in grooved pulley systems?

In grooved pulley systems, proper alignment and tensioning play a crucial role in ensuring the reliable and efficient operation of the system. The significance of proper alignment and tensioning can be explained as follows:

1. Efficient Power Transmission:

Proper alignment and tensioning of grooved pulley systems are essential for efficient power transmission. When the pulleys and belts are correctly aligned, the force applied to the pulleys is transmitted smoothly and efficiently from the input to the output. Misalignment or inadequate tension can cause power losses due to slippage or increased friction, leading to reduced system performance and energy inefficiency.

2. Prevents Belt Slippage:

Proper tensioning in grooved pulley systems helps prevent belt slippage. When the belt tension is insufficient, especially during heavy loads or high-speed operations, the belt may slip on the pulleys. This slippage can result in inaccurate movement, loss of synchronization, or incomplete power transmission. By maintaining proper tension, the grooved pulley system ensures that the belts grip the pulleys securely, minimizing the risk of slippage and ensuring reliable power transfer.

3. Reduces Wear and Extends Belt Life:

Correct alignment and tensioning help reduce wear on the belts in grooved pulley systems. Misaligned pulleys or improper tension can cause the belts to rub against the edges of the pulley grooves or other system components, leading to accelerated wear and tear. Excessive tension can strain the belts, causing them to stretch or deform prematurely. By ensuring proper alignment and tension, the grooved pulley system minimizes belt wear, extends their lifespan, and reduces the frequency of belt replacements.

4. Maintains System Stability:

Proper alignment and tensioning contribute to the stability of grooved pulley systems. Misaligned pulleys can cause belts to run off-track or derail, leading to disruptions in the system operation. This can result in product misalignment, jams, or even equipment damage. By aligning the pulleys correctly, the system maintains stable belt tracking and smooth operation. Additionally, appropriate tensioning keeps the belts properly seated in the grooves, preventing belt wandering or jumping, and ensuring consistent and reliable system performance.

5. Improves System Accuracy and Precision:

Accurate alignment and tensioning of grooved pulley systems are crucial for achieving precise and consistent operation. In applications such as labeling, cutting, or positioning, where accuracy is essential, any misalignment or improper tension can result in inaccurate product placement or compromised quality. Proper alignment ensures that the belts move the components or materials precisely along the desired path, while adequate tensioning maintains the required positioning and synchronization, allowing for precise control over the system’s actions.

6. Minimizes Noise and Vibration:

Misalignment and inadequate tension in grooved pulley systems can lead to increased noise and vibration. When the belts do not run smoothly in the grooves or experience slippage, it can generate noise and vibration, causing discomfort for operators and potentially affecting nearby equipment or processes. Proper alignment and tensioning help minimize such noise and vibration issues, promoting a quieter and more stable working environment.

7. Prevents Premature Component Failure:

Improper alignment and tensioning can put additional stress on the grooved pulleys, belts, and other system components, leading to premature failure. Misaligned pulleys can cause increased forces or uneven loading, resulting in excessive wear and fatigue on the pulley shafts, bearings, or belt teeth. Inadequate tensioning can lead to belt damage, stretching, or premature failure. By ensuring proper alignment and tension, the grooved pulley system reduces the risk of component failures, minimizing downtime and maintenance costs.

Overall, the significance of proper alignment and tensioning in grooved pulley systems lies in their ability to enhance power transmission efficiency, prevent belt slippage, reduce wear, extend belt life, maintain system stability, improve accuracy and precision, minimize noise and vibration, and prevent premature component failure. By implementing these practices, grooved pulley systems can operate reliably, efficiently, and with extended service life.

grooved pulley

Can grooved pulleys withstand harsh environmental conditions?

Grooved pulleys are designed to withstand a wide range of environmental conditions, but their ability to withstand harsh conditions depends on various factors such as the materials used, the specific design, and the severity and duration of the environmental conditions. Here’s a detailed explanation of the factors that influence the ability of grooved pulleys to withstand harsh environmental conditions:

1. Material Selection:

The choice of materials for grooved pulleys is crucial in determining their resistance to harsh environmental conditions. Pulleys can be made from various materials such as steel, cast iron, aluminum, or plastics like nylon or polyurethane. Each material has different properties and resistance to factors like corrosion, extreme temperatures, moisture, chemicals, and UV radiation. Selecting pulley materials that are specifically designed for the anticipated environmental conditions can enhance their durability and performance.

2. Surface Coatings and Treatments:

In some cases, grooved pulleys may undergo surface coatings or treatments to enhance their resistance to harsh environmental conditions. For example, pulleys may be coated with corrosion-resistant materials like zinc or nickel plating, or they may undergo treatments such as heat treatment or hardening processes to improve their strength and durability. These additional protective measures can increase the pulleys’ ability to withstand harsh environmental elements.

3. Corrosion Resistance:

Grooved pulleys used in environments with high humidity, corrosive gases, or exposure to chemicals need to have adequate corrosion resistance. Stainless steel or pulleys with corrosion-resistant coatings are commonly used in such environments. These materials have properties that resist rust and corrosion, ensuring the longevity and performance of the pulleys despite the challenging conditions.

4. Temperature Tolerance:

Extreme temperatures, whether hot or cold, can affect the performance of grooved pulleys. The materials used in the pulleys should be able to withstand the anticipated temperature range without deforming, losing strength, or undergoing excessive wear. Some materials like certain alloys or high-temperature plastics are specifically designed to withstand elevated temperatures, while others may require additional cooling or insulation measures in extreme conditions.

5. Moisture and Water Resistance:

In environments where grooved pulleys may be exposed to moisture, water, or high humidity levels, it is important to consider their resistance to these elements. Pulleys made from corrosion-resistant materials or those with water-resistant coatings can help prevent rust, degradation, or swelling due to moisture absorption. Proper sealing or the use of protective covers can also help safeguard the pulleys from water ingress.

6. Dust and Contaminant Protection:

In dusty or dirty environments, grooved pulleys should be protected from the ingress of dust, dirt, or other contaminants. The accumulation of debris in the grooves can hinder belt traction, affect performance, and accelerate wear. Using sealed or shielded pulleys, installing dust covers, or implementing regular cleaning and maintenance procedures can help maintain optimal performance in such conditions.

7. UV Radiation Resistance:

If grooved pulleys are exposed to direct sunlight or ultraviolet (UV) radiation for extended periods, their resistance to UV degradation becomes important. UV radiation can cause material degradation, fading, or embrittlement. Pulleys made from UV-resistant materials or those with UV protective coatings can withstand prolonged exposure to sunlight without significant deterioration.

8. Vibration and Shock Resistance:

Grooved pulleys may be subject to vibrations or shocks in certain industrial applications. It is essential to ensure that the pulleys can withstand these dynamic forces without experiencing excessive wear, deformation, or failure. Proper material selection, reinforcement, and design considerations, such as using pulleys with reinforced hubs or dampening mechanisms, can enhance their resistance to vibrations and shocks.

It is important to note that while grooved pulleys are designed to withstand harsh conditions to a certain extent, extremely severe or prolonged exposure to harsh environmental conditions may eventually lead to deterioration or reduced performance. Regular inspection, maintenance, and replacement of pulleys when necessary are necessary to ensure continued reliability in challenging environments.

In summary, the ability of grooved pulleys to withstand harsh environmental conditions depends on factors such as material selection, surface coatings or treatments, corrosion resistance, temperature tolerance, moisture and water resistance, dust and contaminant protection, UV radiation resistance, and vibration and shock resistance. By considering these factors and selecting appropriate pulleys for specific environmental conditions, their durability and performance can be optimized.

grooved pulley

What is a grooved pulley, and how does it differ from standard pulleys?

A grooved pulley, also known as a V-groove pulley, is a type of pulley that features one or more grooves or channels along its circumference. These grooves are typically in the shape of a V and are designed to accommodate V-belts or V-ribbed belts. Here’s a detailed explanation of the characteristics and differences of grooved pulleys compared to standard pulleys:

1. Belt Compatibility:

The main difference between grooved pulleys and standard pulleys lies in their belt compatibility. Grooved pulleys are specifically designed to work in conjunction with V-belts or V-ribbed belts. These belts have a trapezoidal or ribbed cross-section that matches the shape of the grooves in the pulley. In contrast, standard pulleys are designed to be used with flat belts, which have a rectangular cross-section. The grooves in a grooved pulley provide a better grip for the V-belt or V-ribbed belt, ensuring efficient power transmission and reduced slippage.

2. Enhanced Belt Traction:

The grooves in a grooved pulley significantly increase the traction between the pulley and the V-belt or V-ribbed belt. The V-shaped grooves create multiple contact points along the belt’s width, distributing the load evenly and maximizing the grip. This enhanced traction is particularly beneficial in applications where high torque or heavy loads are involved. It helps prevent belt slipping, which can cause power loss, decreased efficiency, and premature wear of both the belt and the pulley.

3. Alignment and Tracking:

Grooved pulleys aid in belt alignment and tracking. The V-shaped grooves guide the V-belt or V-ribbed belt and help keep it centered on the pulley. This alignment ensures smooth and consistent power transmission, minimizing vibrations and reducing the risk of belt wandering or jumping off the pulley. Standard pulleys, on the other hand, rely on other mechanisms such as belt guides or tensioning systems to maintain belt alignment.

4. Load Distribution:

The grooves in a grooved pulley assist in distributing the load evenly across the surface of the belt. As the belt sits in the grooves, the contact area between the belt and the pulley increases. This broader contact area helps distribute the load more evenly, reducing stress concentration and extending the lifespan of the belt and pulley. In standard pulleys with flat belts, the load distribution is primarily dependent on the width of the belt.

5. Application Specificity:

Grooved pulleys are commonly used in applications where V-belts or V-ribbed belts are preferred or necessary. These applications include automotive engines, industrial machinery, HVAC systems, and various power transmission systems. Standard pulleys, on the other hand, are more versatile and can accommodate different types of belts, including flat belts and timing belts. The choice between grooved pulleys and standard pulleys depends on the specific requirements of the application and the type of belt being used.

In summary, grooved pulleys differ from standard pulleys primarily in belt compatibility, enhanced traction, alignment and tracking capabilities, load distribution, and application specificity. The grooves in a grooved pulley accommodate V-belts or V-ribbed belts, provide better grip and traction, aid in alignment and tracking, distribute loads evenly, and are commonly used in specific applications where V-belts or V-ribbed belts are utilized.

China wholesaler Pulley Is an Important Transmission Part of Conveying Machinery   with Best Sales China wholesaler Pulley Is an Important Transmission Part of Conveying Machinery   with Best Sales
editor by CX

2024-03-28